Double Spiral Cutting And Conditioning Machine

What is Double Spiral Cutting And Conditioning Machine?

Double Spiral Cutting And Conditioning Machine is a high-efficiency equipment that integrates conveying, cutting and mixing functions. It adopts a double spiral shaft + cutting blade design and is suitable for processing sticky, fibrous, and easily entangled materials, such as sludge, kitchen waste, biomass waste, etc. Its core advantage is that it can simultaneously complete the crushing, mixing and conveying of materials, which can greatly improve the processing efficiency.

How does Double Spiral Cutting And Conditioning Machine work?

The working principle of the double spiral cutting conveyor can be summarized into three main steps: First, the material enters the conveyor through the feed port, usually guided by gravity or other auxiliary devices; then, the internal double spiral blades rotate under the drive of the motor, not only pushing the material forward, but also cutting the material through shearing to form uniform particles or flakes; finally, the cut and conveyed material is discharged through the discharge port, completing the entire conveying and processing process.

Advantages of Double Spiral Cutting And Conditioning Machine

Compared with traditional conveying equipment or separate crushing equipment, Double Spiral Cutting And Conditioning Machine has significant advantages:

One machine with multiple functions: The conveying and preliminary cutting/crushing functions are integrated to save space and investment costs.

Strong ability to handle difficult materials: For materials with high viscosity (such as sludge, wet powder), easy to agglomerate (such as filter cake), easy to entangle (such as soft materials in domestic garbage, plant fibers) or blocky materials, the forced conveying and cutting effect of the double spiral is effective and not easy to clog.

Improve downstream processing efficiency: By pre-treating the material (crushing, breaking up) during the conveying process, the material size can be made more uniform.

Good sealing: Especially when using a pipeline casing, better sealed conveying can be achieved, reducing dust flying and odor diffusion.

Relatively compact structure: Compared with the combination of "crusher + conveyor", the overall structure is more compact.

Application areas of Double Spiral Cutting And Conditioning Machine

The versatility of Double Spiral Cutting And Conditioning Machine enables it to be used in many industries.

Sludge treatment: transport and break up the dehydrated sludge filter cake for subsequent drying or incineration.

Domestic waste treatment: used in waste incineration plants or pretreatment systems to transport garbage and initially break up soft objects, plastic bags, etc.

Food waste treatment: transport and break up food waste for subsequent anaerobic fermentation or feed processing.

Feed processing: transport and break up agglomerated feed raw materials.

Biomass treatment: transport straw, sawdust, etc., and perform preliminary crushing for easy briquetting or gasification.

Processing of sticky materials: dough, fruit and vegetable waste, slaughterhouse scraps, etc., for transport and preliminary cutting.

Chemical and building materials: transport powdery, granular materials or filter cakes that are easy to agglomerate, and at the same time play a role in breaking blocks.

Main components of Double Spiral Cutting And Conditioning Machine

The Double Spiral Cutting And Conditioning Machine has a simple structure, but each component is particularly important. The following is the main component structure.

Conveying cylinder: provides space for material conveying, usually made of wear-resistant materials to improve durability.

Double spiral blade: as the core component, it is responsible for pushing and cutting materials. The design of the spiral blade has an important influence on the flow and cutting effect of the material.

Driving device: the motor and its transmission mechanism provide power to the spiral blade to realize the conveying and cutting of materials.

Feed and discharge port: reasonably designed feed and discharge ports to ensure smooth entry and discharge of materials.

Double Spiral Cutting And Conditioning Machine model parameters

What are the advantages of Double Spiral Cutting And Conditioning Machine compared with traditional ones

Double Spiral Cutting And Conditioning Machine customer case

Our customers have used Double Spiral Cutting And Conditioning Machine in different industries. The following is their feedback after use.

Sludge treatment: municipal sludge contains fiber impurities and is easy to block single spiral equipment. The double spiral cutting conveyor is used. The blades break the fibers and the spiral pushes them to the dryer. The processing capacity is increased by 40% and the frequency of shutdown cleaning is reduced by 80%.

Recycling of kitchen waste: Mixed waste (including plastic bags and bones) needs to be crushed and transported to the anaerobic fermentation tank. Reinforced alloy blades + 20mm pitch spiral blades ensure uniform crushing. Crushing particle size ≤30mm, fermentation efficiency increased by 25%.

Biomass fuel preparation: Straw and wood chips have long fibers, and traditional conveyors are prone to jamming. Install a double spiral cutter for pre-crushing, and the output particle size is controllable (adjustable from 10-50mm).

Double Spiral Cutting And Conditioning Machine Pre-purchase advice

Before we choose the right equipment, we can combine the following points to make a choice.

Clarify material properties: particle size, humidity, viscosity, abrasiveness, corrosiveness, temperature, block size, winding, etc.

Determine process requirements: conveying volume (t/h or m³/h), conveying distance, installation angle, and particle size requirements after cutting.

Choose the right material: Select the material of the part that contacts the material according to the material properties (carbon steel, stainless steel, wear-resistant steel, etc.).

Determine the drive scheme: calculate the required power and select the right motor and reducer.

Double Spiral Cutting And Conditioning Machine Manufacturer

As an industry-leading professional manufacturer of double spiral cutting conveyors, we focus on the research and development of integrated material handling equipment. Our products adopt the unique design of high-strength alloy blades + wear-resistant spiral shafts, which perfectly realize the synchronous crushing, mixing and conveying of materials, and completely solve the problem of winding and blocking of traditional equipment when handling viscous and fibrous materials. We provide a variety of material options such as 304 stainless steel/ceramic coating, and support PLC intelligent control system customization to meet the special needs of different industries. We are committed to providing the most reliable material handling solutions for global customers. If you need it, please feel free to contact us!

As an innovative material handling equipment, the double spiral cutting conveyor successfully combines the conveying and preliminary crushing functions, and is particularly suitable for handling materials with sticky, easy-to-agglomerate and easy-to-wind materials. It has shown unique application value in many fields such as environmental protection, agriculture, food, and chemical industry by simplifying processes, saving space and investment.